Comprehensive Guide to Installing and Operating the Balance Beam of a Running Track Paver Machine

Comprehensive Guide to Installing and Operating the Balance Beam of a Running Track Paver Machine

The balance beam is a pivotal component of a running track paver machine, comprising various elements such as a controller, ultrasonic sensor, bracket, beam body, and connecting cables. This guide outlines the correct installation and usage procedures for optimal performance.

Components of the Balance Beam:

• Controller: Manages commands, processes data from the ultrasonic sensor, and controls the leveling cylinder.
• Ultrasonic Sensor: Measures the distance to the road surface and transmits data to the controller.
• Bracket and Beam Body: Facilitate the installation of the ultrasonic sensor.
• Connecting Cable: Links the ultrasonic sensor and controller, enabling signal transmission.

Installation and Operation Steps:

Step 1: Installation

• Install the controller and ultrasonic sensor, ensuring proper connection of cables.

Step 2: Setting Paving Thickness

• Place wooden blocks of uniform thickness under the screed at intervals.
• Lower the screed and reset the paving thickness control point by pressing the set and automatic keys simultaneously.

Step 3: Cylinder Scale Adjustment

• Adjust the cylinder scale to the appropriate position, a crucial step to be done daily.

Step 4: Paving Thickness Adjustment

• For new road sections, set the controller to manual mode initially.
• Adjust the cylinder scale based on frequent measurements of the new paving thickness to maintain an ideal value.
• Switch to automatic control mode after achieving the desired thickness.

Step 5: Entering Automatic Control

• Briefly press the automatic key to initiate automatic control mode, indicated on the display.
• The "automatic" system starts automatic leveling.

Step 6: Further Thickness Adjustment

• While in automatic mode, the displayed paving thickness reflects the last saved value.
• Modify the paving thickness as needed by pressing the up or down keys.
• Adjust thickness gradually to prevent sudden changes affecting flatness.

Conclusion: By following these comprehensive installation and operation steps, users can ensure the efficient and accurate functioning of the balance beam on a running track paver machine. Whether paving new sections or maintaining consistent thickness, proper adjustment and control are essential for optimal results.